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Case Study: Hydrolyzed Collagen Powder for Health & Wellness
Collagen powder has emerged as a cornerstone of modern health supplements, for its ability to enhance skin elasticity, joint mobility, and overall vitality. We did a project for one of our Australian Clients to develop a hydrolyzed collagen powder using extraction methods, optimizing for bio-availability. Client had bovine source of meat, the project aimed to create a high-purity product compliant with Food Standards Australia New Zealand (FSANZ).
Key Objectives
1
Efficient Collagen Extraction
Utilize enzymatic and acid hydrolysis to maximize yield and peptide bioavailability.
2
Functional Optimization
Enhance solubility, stability, and absorption for superior anti-aging and joint health benefits.
3
Regulatory Compliance
Adhere to Food Standards Australia New Zealand (FSANZ).
Formulation & Process Design
Raw Material Selection
Bovine bones prioritized for high Type I and II collagen content.
Hydrolysis Methods
Enzymatic Hydrolysis: Proteases, papain, and collagenase used to break collagen into low-molecular-weight peptides (500–1000 Da).
Acid Hydrolysis: Acetic acid and citric acid for cost-effective extraction of Type I collagen.
Process Flow
Comprehensive extraction and processing methodology to ensure high-quality final product.
Process Flow Details
Cleaning & Roasting
Raw materials sanitized and pre-treated.
Hydrolysis
6–8 hours with enzyme/acid blends.
Filtration & Freeze-Drying
High-purity collagen broth converted into powder via freeze-drying.
Grinding & Packaging
Final product milled for consistency and filled under controlled conditions.
Equipment & Optimization
Key Equipment
Industrial cookers, freeze dryers, and multi-stage grinders.
Mixed Enzymes Innovation
Reduced hydrolysis time by 30% using papain-protease blends.
Freeze-Drying Optimization
Adjusted cycles to retain bioactive properties while cutting energy costs.
Results & Performance
90%
Bioavailability
Peptides <1000 Da constituted 90% of the final product, for rapid absorption.
3
Benefits
Multi-functional benefits: Anti-aging, moisturizing, and bone-density-enhancing properties.
95%
Raw Material Usage
Utilized 95% of raw materials (e.g., bovine bone byproducts), minimizing waste.
Challenges & Solutions
Challenge 1
Balancing extraction efficiency with collagen integrity.
Solution
Hybrid acid-enzyme hydrolysis preserved peptide structure while accelerating yield.
Challenge 2
High freeze-drying costs.
Solution
Optimized cycles reduced time by 20% without compromising quality.
Regulatory Compliance
Standards Assessment
Evaluation against FSANZ requirements
Testing Protocols
Rigorous quality and safety testing
Certification
Documentation and approval process
Continuous Monitoring
Ongoing compliance verification
Conclusion

Nutraceutical Innovation
New benchmark in supplement development
Science & Sustainability
Eco-conscious production methods
Comprehensive Health Benefits
Supports skin, joint, and bone health
Hydrolyzed collagen powder sets a new benchmark in nutraceutical innovation, combining science with eco-conscious production. Its dual-action formulation supports skin, joint, and bone health while aligning with clients sustainability goals.
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